job tip picThe Lean Scene 
November 2009
Featured Member 

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 Founded in 1963 as Sonderen Paper Box by Al and Mary Sonderen, the company has been a successful family owned business for over 45 years.
When Al and Mary first opened for business in the 2,000 square foot basement of Litho Art Printers in downtown Spokane, they were in the business of making paperboard bakery trays and apparel boxes for various bakeries and small department stores all over the Inland Northwest.  They had printing and cutting equipment but limited automated gluing capabilities.  Mark Sonderen, President and second generation owner, recalls sitting in front of the television with his sisters at night hand gluing some of the more complicated carton designs.   
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Thanksgiving Trivia 
 

 
The first Thanksgiving was in December 1621-
 
More than 200 years later President Lincoln claimed the last Thursday in November the National Holiday-
 
Minnesota is the biggest producer of turkeys-
 
The first NFL Thanksgiving classic game was played in 1934. The Lions hosted the game as a gimmick to get people to come to their games- 
 
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Dear LMC members and supporters,

 I teach Operations Management at Fairchild AFB for Webster University - I enjoy the interaction with the students - particularly when I challenge them to identify opportunities to apply what we cover in class to the "real world," especially their personal work situations.  Recently, we were discussing Lean and I challenged them to identify the central purpose of Lean.  I finally lead them to the understanding that Lean is about "eliminating waste."  Then the application to their personal work situations: "What causes waste where you work?"[read more]
Business News

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Structured On-the-Job Training [SOJT]

The most cost-effective way to provide job-task training for new employees is through structured on-the-job training (structured OJT).  For many businesses, a well designed, implemented, and maintained structured OJT system is the most efficient and effective way to train new employees.
 
Simply stated, structured OJT is on-the-job training where an "already experienced and successful employee" uses a company-standardized-checklist of tasks and performance criteria to train and certify new employees. The term "certification" refers to an in-house, company certification, and not an industry wide certification. [read more]
Can Progress Toward a Lean Culture be Measured?
 
Albert Einstein wisely stated that "Not everything that can be counted counts, and not everything that counts can be counted."  This is especially true in understanding your organization's progress toward attaining the ever-elusive Lean culture. 

 As a Lean practitioner, you should be keenly aware of the benefits of a Lean culture.  A Lean culture is the foundation that allows most, if not all, Lean transformations and improvements to occur.  An organization with a mature Lean culture is characterized by continuous customer-focused improvement and problem solving happening everywhere, everyday, by every employee.  The closer your organization gets to that goal, the more momentum your transformation will have.

Initially, most organizations will have negative change momentum (think of pushing a ball up a steep hill).  If you stop pushing the ball it immediately begins to roll downhill and you lose your hard-earned position.  As a leader, you must personally step in to stop the negative momentum and work to regain the lost ground. [read more]
Goodrich Counter Measure implemented from 2009 Shipping & Receiving Lean Event 
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Identifying and implementing employee health and safety improvements is an objective for each of our Continuous Improvement (CI) events at Goodrich. During a CI event for our shipping and receiving area employees came up with an excellent idea for a shrink-wrap roll holder that reduced handling by 50%, overall travel by 60%, eliminated ergonomic concerns and improved visibility of shrink wrap roll inventory.  Local company, J & M Fabrication produced the finished product.[CI details here]

Book Review
job tip picCreating a Lean Culture: 
  Tools to Sustain Lean Conversions

By David Mann
In one sentence - if you want your lean efforts to stick, read this book. We've all heard the inspirational stories of those companies that become truly lean - the incredible business performance and market share gains, the level of engagement and work fulfillment of employees - something just about everyone would want to be a part of.  Yet it's been repeatedly reported that less than one in twenty organizations that attempt to become a truly lean organization succeed.  That is mostly because the technical changes or "lean tools" used to establish flow and visual management (such as 5S, kanban, production leveling, and so forth) are not accompanied by social changes in the organization - which are absolutely required to sustain and improve any lean technical change. [read more]
Upcoming Events
LMC Events are bold 
Nov 20- Manufacturers Round Table 
Nov 26- No meeting enjoy your Turkey!
Dec 3- Meeting- 
 
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Have news about your company, process improvements, or upcoming event you want to share?  Contact:
Tiffany Steeley